01The application of machine tool BG46 with GSK988T CNC system for processing the rubber seals of lathes

 

 

 

Use Baoji machine tool BG46 with GSK988T CNC system to process rubber seals with a number of cutters and lathes. There are many types of materials and different characteristics. The product has high requirements on dimensional accuracy and shape and position accuracy. .

 

 

 

 

 

 

 

solution

 

Formulate clamping tooling scheme, processing technology and programming according to customer drawings;

Recommend and use reliable machining tools;

Install a chip suction device to avoid injury to the processing surface and avoid serious accumulation of plastic chips.

Linear rail machine tools simultaneously optimize the processing procedures to ensure efficient and stable processing;

The rotation speed of the spindle of the row of cutters is large, which can meet the processing requirements of most different materials.

 

 

 

 

 

Application effect

 

 

 

Product dimensional accuracy and shape and position accuracy can meet the design requirements, and fully meet the assembly requirements when assembling other accessories;

Stable mass production has greatly reduced manpower;

The optimization of the cutting tool scheme minimizes the loss of the cutting tool;

The installation of the chip removal device solves the key problem that the rubber products have more processing chips;

It has been highly recognized by customers in terms of equipment quality, professional transformation, and meticulous service.

 

 

 

 

02The application of machine tool HK80B / 2000 model with GSK988T CNC system motor shell processing

 

 

The seamless tube material of the outer cooling shell of the motor has a diameter of 300-380mm and a length of 400-600mm. It requires the boring of the inner hole and the outer circle of the car and the two end faces.

 

 

 

 

solution

 

 

 

According to the customer's part processing diameter and length, it is recommended to choose the Baoji machine tool HK80B / 2000 model with GSK988T system and center frame;

Processing technology exchange, customers design and process tooling fixtures.

Processing technology:

Clamp the outer circle, flat one end face and boring inner hole;

Turn around the inner support, boring the inner hole at the other end, the end face of the car;

The auxiliary positioning disk and the tailstock top clamping motor cooling shell are used to rough the outer circle of the finished car.

Training of system operation and programming of on-site master operator.

 

 

 

 

 

 

 

Application effect

 

To meet the requirements of customers' processing efficiency and effectiveness.

 

 

 

 

 

 

03

 

The application of machine tool HK80B / 2000 model with GSK988T CNC system motor shell processing

 

 

 

The center height of the turret and the main shaft are deviated; the position of the servo turret is not accurate; the seal of the protective cover of each linear axis is damaged; the CNC system and pipeline are aging;

  Need to replace the supporting CNC system, restore the precision of the machine tool, replace the aging parts, install automatic chip conveyor, install pneumatic door.

 

solution

 

 

 

Adopt GSK 988T numerical control system, supporting servo motor and servo drive for transformation;

Adjust the main shaft base and the turret to ensure that the center height of the main shaft and the turret is equal;

Repair the turret and replace it with a wide number of servo motors to drive the turret to rotate; fine-tune the position of the detection switch to ensure the accurate position of the tool change;

Replacing the sealing strip of the protective cover of each shaft to protect the screw rod and guide rail of each shaft;

Add chain plate type automatic cooling chip removal system, the chip removal device is installed under the protective cover of the whole machine, and the chips are discharged from the right side of the machine tool;

Install pneumatic door with detection signal of door opening and closing;

Overhaul chucks, hydraulic, lubrication, cooling, pneumatic systems and replace aging parts;

Redesign the electrical control schematic diagram of the machine tool, replace the electrical control and electrical components and re-wire.

 

 

 

 

Application effect

 

Restore the precision of the machine tool and all functions used, and run stably;

Meet customer parts processing requirements.