The GSK25iMb CNC system supporting the machine tool makes iteratively upgradeable high-performance, high-reliability CNC systems based on the original GSK25iM series products. The system is aimed at the functions and performance of the high-speed machining center. The main features are as follows:
Adopt GSK-Link real-time industrial Ethernet bus connection mode;
The system has G05 high-speed high-precision smoothing and smoothing function, supports high-precision and high-efficiency processing of various parts, and can pre-read 1000 segments of processing programs;
The system has flexible acceleration and deceleration, which can reduce the impact during high-speed operation and extend the mechanical life;
480M large capacity program memory, convenient to store a large number of processing programs;
Match the 23-bit encoder high-speed and high-precision feed shaft motor, bringing high precision and high finish to the product;
Supporting a new generation of high-performance servo drives with parameter self-tuning, wave trap, and friction compensation functions, which can suppress vibration and eliminate quadrant traces, simple tuning, can ensure high contour accuracy and high surface quality of the processed workpiece;
GSKZJY182-5.5EG-B5 high speed spindle servo motor
Adopt fully enclosed shellless air-cooled structure, imported high-precision bearings and rotor high-precision dynamic balancing technology to ensure that the motor runs stable and reliable in the highest speed range, low vibration, low noise, impact resistance, and long life;
Corona-resistant enameled wire is adopted, and the motor can be used reliably in the environment temperature of -15°C~40°C and in the environment of dust and oil mist;
Adopt high-speed, high-precision encoder and cooperate with high-performance drive unit for high-precision speed position control;
Strong overload capacity, reliable operation at 150% rated power for 30 minutes and 300% rated power for 5 minutes, and wide speed range, (3000-12000) rpm/min can achieve constant power operation, the maximum speed can reach 15000r/min ;
TECH-V6C is a high-speed, high-precision, high-efficiency vertical machining center, X/Y/Z rapid feed reaches 48m/min, the spindle speed can reach 12,000 rpm, equipped with automatic tool change system, after use Chip removal system. The machine tool has a compact structure, a small footprint, and is easy to use. It is suitable for metal parts processing, automotive parts processing, 3C industrial parts processing, aerospace parts processing, and other precision parts processing.
Bed: Super base and "human" shaped column design to ensure the stability of the machine during high-speed movement.
Spindle: High-speed, high-rigidity and high-precision spindle, high-power spindle motor, fast response, stable speed, large input torque, optional belt 10,000 rpm or direct connection 12,000 rpm BT40 spindle.
The use of high-speed silent ball screw and high rigidity linear slide, rapid displacement of 48m/min.
Chip removal system: Adopting a rear chip removal water tank, the optimal design of the chip removal angle, with a large flow independent chip flushing system, timely chip removal.
02 Solution
According to the customer's parts, formulate a four-axis turntable clamping tooling scheme, the processing technology is recommended and the processing tool with a sharp non-stick knife is used
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