01

Application of GSK986Gs CNC system production line

 

 

Machining the outer circle and end face of the big head of the crankshaft workpiece;

Cooperate with the cutting action of the manipulator;

Application and processing of Marposs measuring instrument.

 

 

 

 

 

 

solution

 

 

Inclined axis grinder, when grinding wheel is in linkage mode, when machining is in non-linkage mode, because it needs to consider the end face + step processing, and the grinding wheel is a shaped grinding wheel, the surface of the grinding wheel has R arc

 

Cooperate with truss manipulator for automatic loading and unloading;

 

Cooperate with the tool setting instrument to do end-to-face tooling, cooperate with Marposs measuring instrument to make radial measurement, runout measurement, and anti-collision clearance protection.

 

 

 

 

 

 

Application effect

 

 

The tempo of finishing a workpiece with the cutting of the manipulator is 3′30 ″;

 

The use of special G command, macro program and PLC combination control, combined with a custom graphic parameter interface can ensure the processing efficiency and accuracy.

 

 

 

 

 

 

 

 

 

02

 

Application of GSK986 CNC System End Face Grinding

 

 

 

Workpieces are clamped once to complete grinding;

 

Processing accuracy is controlled within ± 0.004mm, batch consistency is better;

 

With automatic grinding wheel and automatic compensation function;

 

Menu interface input.

 

 

 

solution

 

 

Configure user-defined graphic parameter interface;

 

Adopt straight grinding wheel frame structure with oblique grinding head;

 

Configure axial measuring instrument and tool setting instrument according to user needs;

 

To ensure the efficiency of inclined axis grinder positioning, G53 direct machine coordinate system positioning is mostly used.

 

Application effect

 

 

The trigger type tool setting instrument can automatically set the workpiece coordinate system and processing reference point before the CNC machining process;

 

The outer diameter measuring instrument can be used to detect and control the key dimensions and position coordinates and their accuracy between processing procedures;

 

Using graphic parameter programming, it can control the grinding process program conversion, workpiece quality management, machine tool status monitoring, fault self-diagnosis and abnormal alarm, and the interface input is simple and convenient.

 

 

 

 

 

 

 

 

 

 

03

 

Application of GSK986Gs CNC System Single Gantry Grinder

 

 

Plane (multiple cuts, plane grinding);

 

With automatic grinding wheel and automatic compensation function;

 

Menu interface input.

 

 

 

solution

 

Configure user-defined graphic parameter interface;

 

Adopt an external encoder to feed back the workbench position signal;

 

Support automatic or MPG selection of grinding wheel feeding mode;

 

Support grinding wheel circulation mode: Z circulation and Y circulation.

 

Application effect

 

Dual channel function, can support single gantry (single column), double gantry synchronous control;

 

Professional development is concise and clear graphical operation interface, can set processing parameters and monitor external information of the machine tool in real time, with early warning function;

 

Improved-hydraulic control + encoder detection: reduce the use of travel switch, through structural protection and other measures, encoder feedback position signal is more stable;

 

The commutation does not require manual adjustment of the switch position, only the interface to enter the commutation coordinates, the operation is also simple;

 

The speed of the worktable is easy to adjust, and the sensitivity is higher than the single hydraulic control.