The robot replaces the welder to weld, and the workpiece is manually loaded and unloaded, and the welding is completed in one setup;

The maximum width of the workpiece is 400mm, the maximum length is 3000mm, and the minimum wall thickness is 3mm;

The workpiece needs to be alternately welded diagonally to reduce the deformation and the workpiece flatness is +/-1mm.

 

 

 

 

 

solution

The project consists of 2 sets of RH06 welding robots, 2 sets of clearing machine cutting machines, 2 sets of welding tools, 2 sets of automatic welding power supplies, and 2 sets of automatic anti-collision welding guns.

Due to the long workpiece, the project uses two robots to weld at the same time, with H-type two-station layout;

Due to the high requirements on the deformation of the workpiece, a water circulation cooling device is made on the tooling;

In order to ensure the stability and continuity of the welding, the project is equipped with a clearing and cutting mechanism.

Application effect

The double-station layout can be continuously welded for a long time, and the welding quality is obviously improved;

The tooling realizes one-time clamping of the workpiece, and the two robots are diagonally welded to effectively control the deformation amount;

The welding industry is a high-risk industry. High temperature, arc and welding fumes have a certain impact on the physical and mental health of workers;

The application of welding robots in the welding industry is the trend of the times, which is both a driving force for the market and a requirement for technological upgrading.