The robot replaces the welder's welding, and the workpiece is manually loaded and unloaded, and the welding is completed in one clamping;

The maximum width of the workpiece is 400mm, the maximum length is 3000mm, and the minimum wall thickness is 3mm;

The workpiece needs to be welded diagonally to reduce the amount of deformation. The flatness of the workpiece is +/- 1mm.

 

 

 

 

 

Application effect

 

 

The project consists of two RH06 welding robots, two gun cleaning and wire cutting mechanisms, two sets of welding tools, two automatic welding power sources, and two sets of automatic anti-collision welding guns.

Due to the long workpiece, the project uses two robots to weld at the same time, with H-type two-station layout;

Due to the high requirements on the deformation of the workpiece, a water circulation cooling device is installed on the tooling;

In order to ensure the stability and continuity of welding, the project is equipped with a cleaning gun wire cutting mechanism.

 

 

 

 

 

 

 

 

 

 

Application effect

 

 

Double-station layout can continuously weld for a long time, and the welding quality is significantly improved;

The tooling realizes one-time clamping of the workpiece, and the two robots perform diagonal welding to effectively control the amount of deformation;

The welding industry is a high-risk industry. High temperature, arc light, and welding fumes have certain effects on the physical and mental health of workers;

The application of welding robots in the welding industry is a general trend, which is not only a market promotion but also a requirement for technological upgrading.