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How to disable an axis and linear scale in Siemens 828D CNC?

I. Axis Disabling: Parameter Modification & Mode Switching
1. Core Parameter Adjustments
Parameter No. Function Description Modification Method Notes
30130 Encoder type control Set to 0 (no encoder mode) Record original value before modification
30240 Encoder interface configuration Set to 0 Value 3 = linear scale, 4 = absolute encoder
2. Quick Reference: Parameter Meanings
• 30240 – Encoder Type
• 0: No encoder
• 1: Incremental encoder
• 3: Linear scale (fully closed-loop system)
• 4: Absolute encoder
II. Disabling the Linear Scale: Multidimensional Operation Guide
1. Axis Parameter Modification
• 30200 (Number of Measurement Systems):
Change from 2 (dual measurement systems) → 1 (motor encoder only)
2. Ladder Diagram Signal Settings
• A. Activate first measurement system → Set DB380*.DBX1.5 to 1
• B. Disable second measurement system → Set DB380*.DBX1.6 to 0
• C. Quick parameter setting → Use parameter 14512 or DB4500.DBB1000
3. Troubleshooting Common Alarms
• Alarm 26002 (Resolution Error):
Check 31000 for correct encoder type; it should be 0 (motor encoder)
• Special Parameter Combination:
If 1315 = 909, no need to set P145(1) = 0
III. Advanced Optimization & Fault Diagnosis
1. Intelligent System Optimization
Enable the Siemens 828D automatic optimization function to dynamically adjust servo parameters and resolve issues such as position deviation or stick-slip after disabling feedback.
2. Mechanical & Electrical Inspection Checklist
Inspection Item Standard Requirement Testing Method
Scale parallelism ≤ 0.1 mm Laser interferometer
Reader head gap 0.8–1 mm Feeler gauge
Ground resistance ≤ 10 Ω Ground resistance tester
3. Homing Recovery Procedure
1. Manually move the axis to the target position
2. Adjust 34210[0/1] based on the measurement system
3. Switch to homing mode and execute zero-point calibration
IV. Operational Safety & Best Practices
• Parameter Backup:
Always back up original data using a CF card or system backup function before making changes
• Permission Control:
Advanced parameters require manufacturer-level access
• Accuracy Matching:
Ensure the linear scale precision exceeds system requirements
(e.g., system: ±3 μm → use: ±1 μm scale)
• Alarm Handling:
If alarms persist after disabling, focus on checking parameters 31000, 30230 series
FAQ – Common Issues & Solutions
Q: What if position deviation occurs after disabling the linear scale?
A: Follow this checklist:
1. Inspect mechanical transmission (check for leadscrew backlash compensation)
2. Run system automatic optimization
3. Verify parameters 30200, 31000
Q: How to quickly locate linear scale faults?
A: Use the disable-and-compare method:
If alarms disappear after disabling the linear scale, it’s likely the source of the issue. Further check:
• Installation accuracy (parallelism, gap)
• Signal wiring (check for poor connections) |
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