The workpiece needs to be welded alternately on the front and back and diagonally to reduce the amount of deformation, and the flatness of the workpiece is +/-1mm;

The robot replaces the welder for welding, and the workpiece is manually loaded and unloaded, and the welding is completed by one clamping;

The maximum width of the workpiece is 1280mm, the maximum length is 2000mm, and the wall thickness is 1.2mm.

 

 

solution  

 

The project consists of a RH06 welding robot, together with a set of ground rails, two single-axis positioners, a gun cleaning and cutting mechanism, two sets of welding tooling, an automatic welding power supply, and an automatic anti-collision welding gun.

Because the workpiece is long and wide, the project uses a combination of robot + ground rail to effectively expand the robot arm span;

Because the workpiece needs to be welded alternately on the front and back and diagonally, the project uses robot + servo displacement to achieve automatic welding in one clamping;

In order to ensure the stability and continuity of welding, the project is equipped with a gun-cutting mechanism.

 

 

Application effect

 

The double station layout can be continuously welded for a long time, and the welding quality is significantly improved;

The positioner realizes one-time clamping of the workpiece and automatically realizes the welding of the front and back sides alternately, so that the amount of deformation is effectively controlled;

The welding industry is a high-risk industry. High temperature, arc light and welding fumes have a certain impact on the physical and mental health of workers;

The application of welding robots in the welding industry is the general trend, which is not only the market promotion, but also the requirements for technological upgrades.