GSK25iM-V CNC system is used

Retrofit of MAXIM500 Horizontal Machining Center

 

 

 

 

 

The original machine tool numerical control system (Acramatic950 system) can not be used normally due to aging failure, the mechanical accuracy of the whole machine cannot meet the production requirements, the accuracy of the spindle / positioning of the exchange table is reduced, and the tool change of the chain magazine is unstable; hydraulic, lubrication, cooling, pneumatic Wait for pipeline aging;

Replace the supporting CNC system, replace the aging parts, and restore the precision and control functions of the machine tool.

 

 

 

 

 

 

 

 

solution

 

Numerical control system: GSK25iM-V numerical control system (5 axes and 3 linkages) is used to provide supporting servo drives / motors;

Redesign electrical circuits and replace supporting electrical components;

Replace screws, bearings, and other components; overhaul the spindle, tool magazine, and replace the worktable, grind the worktable surface to restore the accuracy of the machine tool;

Replace hydraulic, lubricating, cooling, pneumatic systems and other components and aging pipelines to restore the original machine control functions.

 

 

 

 

 

 

Application effect

 

Restore machine tool precision and realize original machine tool control function;

Meet customer parts processing requirements.

 

 

 

 

No. 2

GSK25iMb CNC system for DMG DMC63V

Transformation of vertical machining center

 

 

 

 

 

 

 

The original machine tool numerical control system (SIEMENS 810D system) could not be used normally due to aging failure, the mechanical accuracy of the whole machine could not meet production requirements, the accuracy of the spindle decreased, the tool change of the tool magazine was unstable; the pipelines such as lubrication, cooling, and pneumatic systems were aging;

Replace the supporting CNC system, replace the aging parts, and restore the precision and control functions of the machine tool.

 

solution

 

NC system: GSK25iMb system (15-inch PC version, 5 axes and 4 linkages), and supporting servo drive / motor;

Redesign electrical circuits and replace supporting electrical components;

Add 4th axis function;

Replace the linear guide screw, bearing and other parts; overhaul the spindle and tool magazine, grind the worktable surface to restore the accuracy of the machine;

Replace the lubrication, cooling, pneumatic system and other parts and pipelines to restore the original machine control functions.

 

 

 

 

 

 

 

Application effect

 

Restore machine tool precision and realize original machine tool control functions;

Meet customer parts processing requirements.

 

 

 

 

 

 

No.3

GSK 25iMb CNC system in machine tools

Application of valve processing on CY-VMC850C machining center

 

 

 

Yunnan machine tool factory CY-VMC850C machine tool with GSK 25iMb CNC system machining center is used to process the main parts of copper valves to improve machining efficiency and automation, reduce machining stations and improve machining accuracy.

 

 

 

 

 

solution

 

According to the customer's parts, select the machine configuration (add a five-axis turntable), and formulate the clamping tooling scheme and processing technology;

Recommend and use reliable machining tools;

Each procedure has been debugged, and the accuracy of machining dimensions is stable at 0.01mm, which meets the design requirements;

Multi-process can continuously run normal batch production;

Production and processing parts can meet customer requirements after assembling other accessories.

 

 

 

 

 

 

 

 

Application effect

 

After the machine tool is equipped with a five-axis turntable, the processing efficiency is improved significantly, and the degree of automation is enhanced. One station reaches the three stations of the original process, and the processing accuracy is effectively improved.