The customer's previous processing plan: three row cutters, each processing one direction, a total of three clamping, an average of one and a half minutes and one piece, low efficiency.

solution

The customer's existing knife arranging machine's turning diameter is not large enough, and the existing knife arranging is also unsuitable. To choose a Shenyang HTC3650 or HTC3630 with GSK988TA1 control system

Remove the original hydraulic chuck and install an indexable automatic chuck (automatically changes to the other direction after processing, and three-way automatic conversion is completed within 15 seconds);

The 8-station turret installation tool interferes with the automatic chuck. The four tools cannot be used normally. To improve, the four tool holders must be elevated. Actually, 7 tools are used to complete the processing.

The chuck and the turret share a hydraulic station, and the pressure regulating valve is also shared. The high pressure of the chuck affects the normal use of the turret, and the machine can be used normally after adding a set of pressure regulating valves;

The processed products after the above improvements meet customer requirements.

 

 

Application effect

After using the automatic indexing chuck, the customer's tee stainless steel parts can be processed into a qualified product for 105 seconds in one clamping, which improves the efficiency and fully meets the customer's requirements;

The customer is very satisfied with the improvement effect and bought a total of 4 machine tools of this configuration;

After the improvement, the customer opened two machines per person, with high efficiency and low cost.