GSK980TDi Bus Lathe CNC System

GSK980TDi Bus Turning CNC System

GSK980TDi_CNC_Turning_Controller_User_Manual.rar

GSK980TDi Bus type CNC turning control system from CNCmakers is a new product based on GSK980TDc,

and its software and hardware are upgraded,with bigger 8.4'' LCD screen and more

powerful built-in PLC which controls 5 feeding axes (including C axis), 2 analog spindles,

2ms interpolation in high speed, 0.1 μm control precision, which obviously improve the

efficiency, precision and surface quality of parts processing. New USB interface,

it supports the file operation and program running in flash disk. As the upgraded product

of GSK980TDc, GSK980TDi is the best choice of CNC lathe for the technical upgrading in economical type.

n Five axes of X, Z, Y, 4^th and 5^thcontrol, the axial name and type of Y, 4^th and 5^th

can be defined.

n 2ms interpolation cycle, precision of 1μm or 0.1μm can be selected.

n Maximum speed 60m/min (When it is 0.1μm, the maximum speed is 24m/min).

n Adapted servo spindle can realize spindle continuous position, rigid tapping,

rigid screw processing

n Built-in many PLC programs, the current running PLC program can be selected

n G71 command supports the cycle cutting of groove shape outline

n Support the programming of macro command in sentence type and the calling

of macro program with parameter.

n Support programming in metric system/inch system, with function of auto

tool-setting, auto chamfering, tool life management.

n Display in Chinese, English, Spanish or Russian, which is selected by parameter.

n With USB interface, it supports file operation in flash disk, system configuration

and software upgrade.

n Analog voltage output of 0V～10V in two channels, support double spindles

n Electrical MPG input in one channel, it supports hand electrical MPG.

n Common input in 40 points/common output in 32 points

n Overall installation dimension and the command system are completely

compatible with GSK980TDa.

n Number of control axes

u Number of control axes: five axes (X, Z, Y, 4^th and 5^th）

u Number of linkage axes: three axes

u Number of PLC control axes: four axes

n Feeding axes function

u Minimum command unit: 0.001mm or 0.0001mm is selectable

u Position command range: ±99999999 × minimum command unit

u 24m/min Rapid traverse speed: When the command unit is

0.001mm, the maximum speed is 60m/min; 0.0001mm, the

maximum speed is 24m/min.

u Rapid override: Total four levels: F0, 25%, 50% and 100%,

real-time adjusting

u Feeding override: Total 16 levels: 0～150%, real-time adjusting

u Interpolation mode: Interpolation of linear, arc (support arc

interpolation of three points), thread, ellipse and parabola and rigid tapping.

u Auto chamfering

n Thread

u Common thread (follow the spindle)/rigid thread

u Single-headed/multiple thread of straight, taper and terminal surface

in metric system/inch system, equal and variable pitch thread

u Thread retraction length, angle and speed characteristics can be set

u Thread pitch: 0.01mm～500mm or 0.06 tooth/inch～25,400 tooth/inch

n Acceleration and deceleration function

u Cutting feeding: Linear type or index type is selectable.

u Rapid traverse: Linear type or S type

u Thread cutting: Linear type or index type is selectable.

u The starting speed, finishing speed and time of acceleration and

deceleration are set by the parameter.

n Spindle function

u Analog voltage 0V～10V output in two channels, support

two-spindle control.

u Spindle encoder feedback in one channel, the resolution

of spindle encoder can be set（100p/r～5000p/r）.

u The transmission ratio between encoder and spindle is:

（1～255）:（1～255）

u Spindle speed: It is set by S code or PLC signal, the speed

range is 0rpm～9999rpm.

u Spindle override: Total 8 levels: 50%～120%, real-time adjusting

u Spindle constant surface speed control

u Rigid tapping

n Tool function

u Tool length compensation

u Tool nose radius compensation (C type)

u Tool wearing compensation

u Tool life management

u Method of setting tools: Tool-setting in fixed position, trial cutting

tool-setting, return to reference point, auto tool-setting

u Tool offset executing mode: Rewriting coordinate mode, tool

traverse mode

n Precision compensation

u Backlash compensation

u Pitch error compensation in memory type

n PLC function

u PLC program in two levels, maximum 5,000 steps, the refresh

cycle of the 1^st level program: 8ms

u PLC program communication download

u Support PLC warning and PLC alarm

u Support many PLC programs (maximum 16), the current

running PLC program can be selected

u Basic I/O: input in 40 points/output in 32 points

n Man-machine interface

u 7.4″large screen LCD, the resolution is 234×480

u Display in Chinese, English, Spanish or Russian, etc

u Display in two-dimensional tool path

u Real-time clock

n Operation management

u Operation mode: Edit, auto, MDI, mechanical zero return,

MPG/single step, manual, program zero-return

u Operation authority of multiple-level management

u Alarm record

n Editing program

u Program capacity: 25M, 10,000 programs (including

subprograms, macro programs)

u Editing function: program/block/characters research,

rewriting and deleting

u Program format: ISO code, support macro command

programming in sentence type, programming of relative

coordinate, absolute coordinate and hybrid coordinate.

u Calling program: Support macro program with parameter,

subprogram nesting of 4 layers.

u Community function

u RS232: Files of part program and parameter, etc can be

transmitted in two-way, support PLC program, serial ports of

software upgrade.

u USB： File operation and file directly processing in flash

disk, support PLC programs, flash disk of software upgrade.

n Safety function

u Emergency stop

u Hardware travel limit

u Software travel limit

u Data restoring and recovering

G command table

Command	Function	Command	Function	Command	Function
G00	Rapid traverse (positioning)	G31	Skip function	G72	Radial roughing cycle
G01	Linear interpolation	G32	Constant pitch thread cutting	G73	Closed cutting cycle
G02	CW arc interpolation	G32.1	Rigid thread cutting	G74	Axial grooving cycle
G03	CCW arc interpolation	G33	Z tapping cycle	G75	Radial grooving cycle
G04	Dwell, exact stop	G34	Thread cutting with variable lead	G76	Multiple thread cutting cycle
G05	Three-point arc interpolation	G36	Automatic tool compensation X	G80	Rigid tapping state cancel
G6.2	Ellipse interpolation (CW)	G37	Automatic tool compensation Z	G84	Axial rigid tapping
G6.3	Ellipse interpolation(CCW)	G40	Tool nose radius compensation cancel	G88	Radial rigid tapping
G7.2	Parabola interpolation(CW)	G41	Tool nose radius compensation left	G90	Axial cutting cycle
G7.3	Parabola interpolation(CCW)	G42	Tool nose radius compensation right	G92	Thread cutting cycle
G10	Data input ON	G50	Workpiece coordinate system setting	G94	Radial cutting cycle
G11	Data input OFF	G65	Macro command non-modal call	G96	Constant surface speed control
G20	Input in inch	G66	Macro program modal call	G97	Constant surface speed control cancel
G21	Input in metric	G67	Macro program modal call cancel	G98	Feed per minute
G28	Reference point return	G70	Finishing cycle	G99	Feed per rev
G30	2nd, 3rd, 4th reference point return	G71	Axial roughing cycle(flute cycle)

Macro command list

Command format	Functions	Definitions
G65 H01 P#i Q#j	Assignment	# i = # j assign value of j to i
G65 H02 P#i Q#j R#k;	Decimal add operation	# i = # j + # k
G65 H03 P#i Q#j R#k;	Decimal subtract operation	# i = # j - # k
G65 H04 P#i Q#j R#k;	Decimal multiplication operation	# i = # j×# k
G65 H05 P#i Q#j R#k;	Decimal division operation	# i = # j÷# k
G65 H11 P#i Q#j R#k;	Binary addition	# i = # j OR # k
G65 H12 P#i Q#j R#k;	Binary multiplication(operation)	# i = # j AND # k
G65 H13 P#i Q#j R#k;	Binary exclusive or	# i = # j XOR # k
G65 H21 P#i Q#j;	Decimal square root	# i = # j
G65 H22 P#i Q#j;	Decimal absolute value	# i = \|# j \|
G65 H23 P#i Q#j R#k;	Decimal remainder	Remainder of # i = (#j÷# k)
G65 H24 P#i Q#j;	Decimal into binary	# i = BIN(# j )
G65 H25 P#i Q#j;	Binary into decimal	# i = DEC(# j )
G65 H26 P#i Q#j R#k;	Decimal multiplication/division operation	# i = # i×# j÷# k
G65 H27 P#i Q#j R#k;	Compound square root	# i = 22 ## kj +
G65 H31 P#i Q#j R#k;	Sine	# i = # j×sin(# k)
G65 H32 P#i Q#j R#k;	Cosine	# i = # j×cos(# k)
G65 H33 P#i Q#j R#k;	Tangent	# i = # j×tan(# k)
G65 H34 P#i Q#j R#k;	Arc tangent	# i = ATAN(# j / # k)
G65 H80 Pn;	Unconditional jump	Jump to block n
G65 H81 Pn Q#j R#k;	Conditional jump 1	Jump to block n if # j = # k,otherwise the system executes in order
G65 H82 Pn Q#j R#k;	Conditional jump 2	Jump to block n if # j ≠ # k, otherwise the system executes in order
G65 H83 Pn Q#j R#k;	Conditional jump 3	Jump to block n if # j ﹥ # k, otherwise the system executes in order
G65 H84 Pn Q#j R#k;	Conditional jump 4	Jump to block n if # j ﹤ # k, otherwise the system executes in order
G65 H85 Pn Q#j R#k;	Conditional jump 5	Jump to block n if # j ≥ # k, otherwise the system executes in order
G65 H86 Pn Q#j R#k;	Conditional jump 6	Jump to block n if # j ≤# k, otherwise the system executes in order
G65 H99 Pn;	P/S alarm	(500+n) alarms

Configuration Software and Communication Software

GSK980TDi uses the same configuration software GSKCC and communication software TDComm2,

which run in WINDDOWS98 /2000/XP. GSKCC can edit ladders, part programs, parameters, pitch

error compensation data and tool compensation data, and complete the upload and download

files and data between PC and GSK980TDb. TDComm can bidirectionally transmit part programs,

parameters, pitch error compensation data and tool compensation data between PC and CNC.

Standard Accessories：Switch power: GSK-PB2(assembled at the back of CNC)

Connector assembly: CNC interfaces are connected by one set of plug( DB9 female×2,

DB15 male×3, DB25 female×1, DB25 male×1) Note: Corresponding plugs along with

cables are supplied when they along with other components including drive unit unit

are delivered. Accessory cables: 12m 10-core shield cable (3m for each X axis, Z axis,

input interface XS40/ XS41, output interface XS39/ XS42); 9m 8-core shield cable

(3m for each spindle encoder, input interface XS40/ XS41, output interface XS39/ XS42);

3m 4-core shield cable (inverter interface); Note: The above-mentioned cables as

wires are supplied. Signal cables with welded plugs are supplied when a whole set of

drive unit and tool post controller is delivered. The requirements for cable length and

welding should be remarked in the order list.

Optional Accessories

Communication cable A: serial communication cable 5m×1 between PC

and GSK980TDc (for end user and machine tool manufacturer)

Communication cable B: serial communication cable 5mx1 between

GSK980TDc and PC (for machine tool manufacturer used for installing

and debugging the system)

Communication disc: communication software TDComm installation disc ×1

Ladder programming software: GSKCC installation disc ×1 MPG: Dongxin

RE45T1S05B1 (option: AP01) OR Changchun LGF-001-100(OPTION: AP02);

Additional panel：AP01（aluminum alloy 420mm×71mm） can be assembled

under of GSK980TDc

operation panel;
AP02（aluminum alloy 100mm×260mm）can be

assembled at the side of
GSK980TDb operation panel;

Emergent stop button: LAY3-02ZS/1 (it has been installed when

GSK980TDa-B is delivered);
No self-locking button: KH-516-B11 (green or red);
Self-locking button: KH-516-B21 (green or red);
I/O transfer terminal block: MCT 03

Note: one set of I/O transfer cable (with 26-core shield cable,

DB25 male/female socket) when MCT03 is matched

GSK980TDi Series CNC PLC User Manual ×1

Note: Optional accessories as product ones (without being

installed and connected) are supplied and it should be remarked

in the order list when they are required to install and connect.

Order Remarks in order：

1       1． Product type（GSK980TDi, GSK980TDi-B）, number

2       2． Type and number of assembly (drive unit, isolated transformer)

3       3． Length and connection of accessory cable

4       4． Name, type, quantity, installation & connection requirements of

optional accessories

5       5． Whether PLC program(ladder) is provided according to special

requirement

GSKComm-U2.9.rar