KY1000T/KY1000Tc lathe CNC system is a popular CNC system, with two structures of vertical and horizontal. The system adopts 32-bit high-performance CPU and ultra-large-scale programmable device FPGA. Real-time control and hardware interpolation technology ensure the high efficiency of the system with μm-level precision. The editable PLC makes the logic control function more flexible and powerful. The KY1000T system can control 5 feed axes, 2 analog spindles, 1ms high-speed interpolation, and 0.1μm control accuracy, which significantly improves the efficiency, accuracy and surface quality of parts processing.

Functional characteristics

v Number of control axes: 5 feed axes, two analog spindles;

v Number of linkage axes: 5 axes;

vAdapted servo spindle can realize continuous spindle positioning, rigid tapping and rigid thread processing

v7.0 inch widescreen LCD with a resolution of 800×480

vUsing 32-bit high-performance CPU and ultra-large-scale programmable device FPGA

v56M user storage space

vReal-time comprehensive self-diagnosis function, real-time display of various states of the system

v Feed per minute, feed per revolution

vMetric system, imperial system input method

v Machine tool back to reference point

v Rapid override: F0, 25%, 50%, 100% total four levels of real-time adjustment

v Feedrate override: 0～150% total 16 levels real-time adjustment

v1 road spindle encoder feedback, the number of spindle encoder lines can be set (100p/r～5000p/r)

v Transmission ratio between encoder and main shaft: (1～255): (1～255)

v Spindle speed: can be given by S code or PLC signal, the speed range is 0r/min～9999r/min

v Spindle override: 50%～120% total 8 levels real-time adjustment

v Spindle constant speed control

v Interpolation method: linear interpolation, circular interpolation (supporting three-point circular interpolation), thread interpolation, rigid tapping

v Automatic chamfering function

vISO code, support sentence type macro code programming, support relative coordinate, absolute coordinate and mixed coordinate programming

v Program call: support macro program call with parameters, 4-level subprogram nesting

v Independent backlash compensation for each axis, memory-type pitch error compensation* Tool length compensation

v Tool nose radius compensation (C type)

v Tool wear compensation

v Tool life management

v Knife setting methods: fixed-point tool setting, trial cutting tool setting, tool setting back to reference point, automatic tool setting

v Tool offset execution mode: modify coordinate mode, tool movement mode

v Independent setting of maximum speed, acceleration and deceleration for each axis

v Spindle constant speed control

vThread function

v Flexible tapping/rigid tapping

v Emergency stop

v Hardware travel limit, software travel check

v Chinese and English page switching

v Display real-time time, number of processed pieces, processing time and other information

v Various interpolation command functions and M, S, T functions, etc.

²Data backup and recovery, upgrade function

 

 

 

 

 

Special advantage

 

1. Speed ​​advantage

v The highest fast moving speed can reach 60m/min

v Maximum cutting speed can reach 30m/min

v Cutting feed: front acceleration/deceleration linear type, front acceleration/deceleration S type, rear acceleration/deceleration linear type, rear acceleration/deceleration exponential type

v Rapid traverse: front acceleration/deceleration linear type, front acceleration/deceleration S type, rear acceleration/deceleration linear type, rear acceleration/deceleration exponential type

vThread cutting: linear and exponential are optional

v The start speed, end speed and acceleration/deceleration time of acceleration and deceleration are set by parameters

v Program preprocessing can realize smooth and seamless connection between program segments; smooth transition can be selected between program segments

2. Precision advantages

v Lead screw pitch compensation, memory-type pitch error compensation, to maximize machining accuracy

v1ms high-speed interpolation, control accuracy 1μm, 0.1μm optional, significantly improve the efficiency, accuracy and surface quality of parts processing.

 

 

 

 

 

 

3. Interface advantages

vUsers can edit I/0 logic control by themselves, 36 inputs/36 outputs, and the input signal can realize online switching between high and low levels

vPLC program communication download

vUSB Removable U disk copy interface, which can realize U disk DNC function, realize external mass storage, can realize system upgrade, parameter, ladder diagram copy/restore

vRS232: Two-way transmission of parts programs, parameters and other files, supporting serial port upgrade of PLC programs and system software

v Can be equipped with external handwheel or panel handwheel

v Spindle frequency conversion control, spindle pulse control, feed axis pulse control,

4. Operational advantages

v Full-screen editing system, online modification of tool offsets, parameters and other operations

v Two-dimensional tool path display, and the graphics can be arbitrarily zoomed in, zoomed out, and translated, and the direction of the graphics coordinate system can be changed

v Multi-level password protection can be realized, such as program, parameter, ladder diagram protection, convenient on-site management

v Compatible with domestic and foreign mainstream CNC system instruction codes

v Spindle, feed, fast speed real-time adjustment

v Start processing at any block, start processing at any tool number

v During processing, single-stage and continuous switching at will

v Support handwheel trial cutting function

v Support program/program segment/word retrieval, modification, deletion, copy, paste

v The alarm record can be viewed to facilitate the search for program errors or machine failures

vSupport the help function, you can view the code meaning and operation guide

v Support online editing PLC

v Support multiple PLC programs (up to 20), and the currently running PLC program can be selected

vChinese and English interface switching

v User-defined I/O